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I didn't know that Scott doesn't differentiate between sizes in the same series/sets when issued.
That is not what was said. What was said was that Scott does not specify design sizes unless it makes sense to do so for listing purposes.
For the most part the only way you would get a different design size printed is to have another set of plates that change the design size, or the printing methods are different. Rotary printed vs flat plate printed stamps printed vertically or horizontally are an example. As an example, Scott does give design sizes for some US stamps issued from 1923-29. The reason for doing so is because those stamps that have different dimensions (fractions of a mm) are assigned separate catalog numbers. Scott applies this to all Stamps Worldwide. It has to have a practical purpose.