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... they would have to use the EXACT same item ...
If you read the original posts, above, I suggested:
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... such as the smallest coin in general circulation of each country in which they would like to show respect to their customers ...
The 5c Euro is a reference object readily available to 350 million people, for example.
My suggestion is that the software include a library of 'universal' reference objects of known dimensions; a library of one dozen coins would cover the vast majority of the wired world that might use online calipers to measure things; the ROTW folk could, well, key-in a reference value from a catalog.
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... You scan at say 600 DPI and I scan the same, remember a $69.00 scanner is only a $69.00 scanner,,,Your scanner may really be scanning at say 597 DPI and maybe my really scans at say 605 DPI ...
You are suggesting variations of 0.5% and almost 1%.
Let me lean forward, so you can read the thoughts off of the top of my head:
1) That 0.5% sounds unlikely, but maybe it is not. Depending on the design of the scanner, the source may be traveling, the mirror(s) may be traveling, the sensor may be traveling. While I know a bit about built-in continuous white balance circuits - which are still subject to aging - I admit to knowing nothing about built-in on-going focus, focal distance, etc, monitoring & adjusting. So a 0.5% difference from scanner to scanner - or from scan to scan - might be possible, and might even be expected.
2) For a stamp with a linear dimension of 20 mm, that +/- 0.5% error works-out to 19.9 mm to 20.1 mm.
Q/ Does that +/- 1-10mm distinction make a difference?
My Scott US Specialized (1956) describes ('see note above 448') flat press versus rotary press dimensions with values like "18-1/2 to 19mm" versus "19-1/2 to 20mm" and "22-1/2 to 23mm".
The difference you are describing (+/- 0.1mm) is much smaller than the distinction (20 - 19 = 1mm, worst case 19-1/2 - 19 = 0.5mm) we are trying to make ... in the case of flat press versus rotary press.
For OverPrints, PreCancels, SurCharges, PerfIns - and other stamps best described with InLineCaps - the difference between genuine & forgery might sometimes be closer to the scale of error you are concerned about.
It has always been my understanding that the circumstances under which OverPrints, SurCharges, etc, are applied (during war, after war, etc) makes for fertile ground for arguing that one man's "FORGERY!" is another man's never-been-seen-before-variety.
My bottom lines?
A reference object in the scan is going to be subject to the same error as the rest of the scan, making the error irrelevant.
Mechanical variations between scanners will impact Hres/Hdpi and Vres/Vdpi values written into the file headers. The resulting errors will be irrelevant in some applications (eg distinguishing flat plate versus rotary printing) but might be material in others (eg distinguishing genuine versus forged OverPrints et al).
Collector optimism introduces more errors than the mechanical variations between scanners & scans.
Cheers,
/s/ ikeyPikey